{"id":323,"date":"2024-01-09T12:39:17","date_gmt":"2024-01-09T12:39:17","guid":{"rendered":"https:\/\/www.thermac.com\/news\/?p=323"},"modified":"2024-01-09T12:41:47","modified_gmt":"2024-01-09T12:41:47","slug":"how-does-a-welding-fume-extractor-work","status":"publish","type":"post","link":"https:\/\/www.thermac.com\/news\/how-does-a-welding-fume-extractor-work\/","title":{"rendered":"How Does a Welding Fume Extractor Work?"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">A welding fume extractor is necessary if you frequently work in an area where welding fumes are present. Without proper extraction, welding fumes can be very dangerous as they can result in lung cancer and other occupational lung diseases. Therefore, your health and the health of your staff depend on your ability to operate a welding fume extractor. In this article we discuss what welding fumes are, why they\u2019re harmful and the advantages of owning a welding fume extractor. But first, how does a welding fume extractor work?<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Every fume extractor has a strong fan that simultaneously draws in particles and the contaminated fumes. After being cleaned by a series of filters, the extracted air is released back into the space, safe for all those who come into contact with it.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Read on to find out how welding fume extractors operate, their benefits, and more.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How Does a Welding Fume Extractor Operate?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The fan of the <a href=\"https:\/\/www.youtube.com\/watch?v=ialVDDzWw8c\">welding fume extractor<\/a> uses a negative draft to pull any fume\/dust particles into its filtration system. In this way, the contaminated particles are removed from the air and purified before being released back into space. The fumes collected by the extractor are collected in an internal tray that should be emptied regularly for safety purposes.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What Industries Would Benefit From A Welding Fume Extractor?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">There are a range of industries that would benefit from investing in a welding fume extractor, such as:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Automotive<\/strong>: Auto body shops and automotive repair facilities use welding for vehicle repair and restoration. Welding fume extractors are necessary to protect workers and maintain air quality.<\/li>\n\n\n\n<li><strong>Construction<\/strong>: Welding is often required in construction projects, such as the welding of structural steel and components. Fume extractors help ensure that construction workers are not exposed to harmful welding emissions.<\/li>\n\n\n\n<li><strong>Manufacturing<\/strong>: This is perhaps the most common industry where welding fume extractors are used. Metal fabrication shops, including those involved in the production of automobiles, aerospace components, and machinery, rely extensively on welding.<\/li>\n\n\n\n<li><strong>Shipbuilding<\/strong>: Shipyards and the marine industries frequently use welding to assemble and repair ships. Fume extraction is crucial to maintaining a safe and healthy work environment in these facilities.<\/li>\n\n\n\n<li><strong>Aerospace<\/strong>: Welding is employed in the production of aircraft components and structures. Fume extractors are essential in aerospace facilities to ensure the safety of workers and to maintain the integrity of sensitive equipment.<\/li>\n\n\n\n<li><strong>Healthcare<\/strong>: In healthcare settings, welding is sometimes used for equipment maintenance. Fume extractors are employed to protect healthcare workers from hazardous welding emissions.<\/li>\n\n\n\n<li><strong>Educational institutions<\/strong>: Welding programs in schools, colleges, and vocational training centers use fume extractors to ensure the safety and health of students and instructors.<\/li>\n\n\n\n<li><strong>Food and pharmaceuticals<\/strong>: In food processing and pharmaceutical facilities, stainless steel welding may be necessary for equipment fabrication and maintenance. Cleanliness and safety are maintained in these environments through the use of fume extractors.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">What Are Welding Fumes And What Do They Contain?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/www.hseni.gov.uk\/articles\/welding-fume#:~:text=Welding%20fume%20is%20produced%20when,oxides%2C%20carbon%20monoxide%20and%20ozone.\">Welding fumes<\/a> form when you heat metal or other substances, like flux or chemicals, so much that they become a hot gas. As this hot gas cools down, it changes into tiny solid particles suspended in the air.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Oxides from the materials being welded and the electrodes being used are usually found in the welding fumes. If the metal is painted or coated, those components can also be released as part of the fumes.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-1024x1024.png\" alt=\"\" class=\"wp-image-324\" style=\"width:488px;height:auto\" srcset=\"https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-1024x1024.png 1024w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-300x300.png 300w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-150x150.png 150w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-768x768.png 768w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-720x720.png 720w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1-60x60.png 60w, https:\/\/www.thermac.com\/news\/wp-content\/uploads\/2024\/01\/What-do-welding-fumes-consist-of-1.png 1080w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">What are Welding Fumes?<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The Risks of Excessive Exposure to Welding Fumes<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Welding fumes can be incredibly dangerous.<\/strong> As confirmed by the <a href=\"https:\/\/www.hse.gov.uk\/welding\/health-risks-welding.htm#:~:text=Both%20acute%20and%20chronic%20health,when%20welding%20in%20confined%20spaces.\">HSE<\/a>, excessive exposure to welding fumes can cause lung damage and various types of cancer; including <strong>lung, larynx and urinary tract. Metal fume fever, stomach ulcers, kidney damage, and nervous system damage are some additional negative health effects.<\/strong><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What is the Difference Between a Welding Fume Extractor and an Exhaust Fan?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Many people get a welding fume extractor and an exhaust fan mixed up. This is because the purpose of both fans is the same, but their machinery and mechanisms are entirely disparate. <strong>A welding fume extractor is a specialised piece of equipment designed to capture and filter harmful airborne contaminants generated during welding<\/strong>.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">On the other hand, <strong>an exhaust fan is a general purpose ventilation device that expels air from a space but does not have the capability to capture or filter specific contaminants<\/strong>. Thus, making an exhaust fan less suitable for addressing the health and safety concerns associated with welding fumes\/other harmful airborne particles.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">7 Benefits of a Welding Fume Extractor<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Outlined below are 7 advantages of investing in a welding fume extractor for your work environment.<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Health protection<\/strong>: Investing in a welding fume extractor will safeguard welders from inhaling toxic fumes, thus reducing the risk of respiratory illnesses.<\/li>\n\n\n\n<li><strong>Cost savings<\/strong>: Purchasing a fume extractor will reduce healthcare costs and equipment maintenance expenses. Therefore, saving the company money.<\/li>\n\n\n\n<li><strong>Enhanced visibility<\/strong>: A welding fume extractor reduces smoke and fumes in the workplace. Leading to improved visibility during the welding process, which enhances precision and safety.<\/li>\n\n\n\n<li><strong>Extended equipment lifespan<\/strong>: Extractors reduce the accumulation of contaminants on machinery, prolonging their operational life.<\/li>\n\n\n\n<li><strong>Clean work environment<\/strong>: Fume extractors maintain a cleaner and more pleasant workplace, thus contributing to overall employee satisfaction.&nbsp;<\/li>\n\n\n\n<li><strong>Fire prevention<\/strong>: Some fume extractors include spark arrestors, minimising the risk of fires caused by hot welding particles.<\/li>\n\n\n\n<li><strong>Versatility<\/strong>: Welding fume extractors are adaptable to various welding processes, including MIG, TIG, and stick welding.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">Welding Fume Extractors at Thermac<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In addition to <a href=\"https:\/\/www.thermac.com\/industries-served-welding-and-fume-extraction-i61?gad=1&amp;gclid=Cj0KCQjw9rSoBhCiARIsAFOiplnhhup8Xn110vN91LniE5lcRWAufyg1vJzOpe-1ezb5kcKKTmoolPgaAsgMEALw_wcB\">fume extraction units<\/a> including<a href=\"https:\/\/www.thermac.com\/hire-c1\/floor-preparation-c55\/helix-floor-grinder-p148\"> HEPA and carbon filters<\/a>, Thermac stocks a wide range of <a href=\"https:\/\/www.thermac.com\/search\/respiratory-protective-equipment\">respiratory protective equipment<\/a>, <a href=\"https:\/\/www.thermac.com\/search\/consumables\">consumables<\/a>, and other equipment to ensure fumes are treated and released into the environment responsibly.<strong> <\/strong><a href=\"https:\/\/www.thermac.com\/industries-served-welding-and-fume-extraction-i61#:~:text=We%20have%20an%20excellent%20range,the%20environment%20safely%20and%20responsibly.\"><strong>Enquire today.<\/strong><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>A welding fume extractor is necessary if you frequently work in an area where welding fumes are present. Without proper extraction, welding fumes can be very dangerous as they can result in lung cancer and other occupational lung diseases. Therefore, &hellip; <a href=\"https:\/\/www.thermac.com\/news\/how-does-a-welding-fume-extractor-work\/\" class=\"more-link\">Continue reading <span class=\"screen-reader-text\">How Does a Welding Fume Extractor Work?<\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":326,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-323","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/posts\/323","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/comments?post=323"}],"version-history":[{"count":1,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/posts\/323\/revisions"}],"predecessor-version":[{"id":325,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/posts\/323\/revisions\/325"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/media\/326"}],"wp:attachment":[{"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/media?parent=323"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/categories?post=323"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.thermac.com\/news\/wp-json\/wp\/v2\/tags?post=323"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}